About Cost Industries

Cost Industries stands out as a leading factory specializing in the production of vitamins, minerals, nutritional supplements, and liquid herbal extracts.
Our manufacturing process for nutritional supplements and herbal extracts features a cutting-edge technology called “Ultrasonics."

Thanks to the ultrasonic technology, the final product offers improved biological availability, which gives access to a higher absorption of nutrients to the human body, such as minerals, vitamins, and so.

We adhere to the most strict standards and make quality control frequently.
Cost Industries have all necessary certificates to manufacture nutritional supplements and herbal extracts, such as beneficiaries of the Ministry of Health, HACCP, the coveted American FDA certification and other key regulatory bodies.

The Technology

Ultrasonics stands as a unique technology for disintegrating particles, using acoustic frequencies. This innovative technology effectively breaks down molecules in liquids into smaller particles. The outcome is a significant increase in the absorption of vitamins and minerals into our body cells, even for compounds that are not soluble in oil.

Ultrasonic technology is widely acknowledged and has been applied over an extended period due to diverse benefits linked to uniform ultrasonication. This technology is applied to fluids, creating acoustic cavitation that generates robust shear forces, and supplying the necessary energy to transform large liquid molecules into significantly smaller ones.

Moreover, ultrasonic technology is able to include a massive amount of medicinal plants with a significant appearance of each component in the production process. You can include up to 20 different types of ingredients which allows each formulation to contain unlimited essentials.
.

The Technology centrifuge ultrasonics

Advantages of Extracting Plants, Algae, Mushrooms, Roots, Vitamins, Minerals, and Resins Using a Centrifuge System Combined with Ultrasonics and Heating

The extraction of active ingredients from plants, algae, mushrooms, roots, vitamins, minerals, and resins is a critical process in the health, cosmetics, food, and pharmaceutical industries. With technological advancements, extraction methods have become more sophisticated and targeted, allowing for the most efficient retrieval of active compounds. One of the leading methods today is a centrifuge system combined with ultrasonics and heating.

This method integrates the benefits of three physical forces—centrifugation, ultrasonic waves, and heating—to produce high-quality extracts while preserving the nutritional values of the active compounds.

Key Advantages of the Integrated Method:

1. Fast and Efficient Extraction of Active Compounds

The combination of centrifugation, ultrasonics, and heating enables rapid and efficient extraction of active ingredients. The centrifuge generates a centrifugal force that breaks down materials and extracts them from the natural source, while ultrasonic waves assist in breaking molecular bonds, and controlled heating prevents damage to the compounds. This rapid process results in liquid extracts rich in active ingredients in a short time, with minimal loss of nutritional value.

2. Enhanced Extraction Quality and Preservation of Active Ingredients

The use of ultrasonics during extraction improves the dissolution process of active compounds. Ultrasonic waves dissolve the materials optimally and aid in separating the active compounds from other components with greater precision. Additionally, gradual heating helps preserve the nutritional values of active ingredients. Excessive heat can degrade the compounds, but in this method, controlled heating minimizes the risk of molecular damage.

3. Reduction of Oxidation and Preservation of Compound Stability

Oxidation of active compounds, such as vitamins, minerals, and polyphenols, poses a significant challenge in the extraction process. The integrated centrifuge-ultrasonic-heating method reduces oxidation, as each stage of the process occurs under controlled conditions that minimize exposure to air and oxygen. This contributes to long-term stability of the extract. Controlled heating also facilitates the extraction process in a way that prevents depletion or oxidation of active compounds.

4. Flexibility in the Extraction Process

The integrated method offers great flexibility, as it is suitable for a wide range of natural components. Each component—whether plants, algae, mushrooms, roots, vitamins, minerals, or resins—requires specific conditions for optimal extraction. The system allows customization of parameters such as centrifuge speed, ultrasonic wave intensity, and heat, ensuring maximum extraction efficiency for each ingredient.

5. Large-Scale Production While Maintaining High Quality

The combined system enables large-scale extraction while maintaining high quality. The speed and efficiency of the process allow for the production of high-quality extracts in large quantities within a short time. This advantage is particularly important in industries such as food, dietary supplements, and cosmetics, where there is a demand for large quantities of premium-quality extracts.

6. Reduced Processing Time and Energy Costs

The controlled heating and ultrasonic activation enable faster extraction compared to traditional methods. The centrifuge-heating-ultrasonic process reduces extraction time and lowers energy costs, making production more efficient. Time and resource savings are a significant advantage in industries handling large quantities of natural ingredients.

7. Improved Extract Stability

Heating and ultrasonics enhance extract stability by maintaining the molecular structure of active ingredients. Stability is particularly important when ensuring the long-term quality of products such as dietary supplements, cosmetics, and pharmaceuticals.

8. Improved Conductivity and Absorption of Active Compounds

The use of ultrasonic waves enhances the conductivity and absorption of active compounds in solution. The molecules fragmented by ultrasonic waves allow for better and more efficient absorption, which can improve bioavailability in the body (for dietary supplements or medications) or effectiveness on the skin (for cosmetic products).

Applications Across Various Industries:

Cosmetics Industry

The advanced method allows for the extraction of natural active ingredients from plants, mushrooms, and essential oils, which are used in cosmetic products such as serums, creams, and therapeutic oils. The extracts are rich in antioxidants, vitamins, and minerals, which help enhance skin function and radiance.

Health and Dietary Supplements Industry

Extraction using centrifuge-ultrasonic-heating technology enables efficient production of vitamins, minerals, omega-3, and amino acid extracts. The process ensures the preservation of all nutritional values, contributing to the high quality of dietary supplements. An example includes extracting medicinal plant extracts such as ginseng, echinacea, and maca root.

Food Industry

The system is used to extract natural plant and root-based extracts for use in the food industry. These extracts are applied in the production of natural colorants, flavors, and fragrances, enhancing the nutritional value of products like beverages, snacks, and food additives.

Pharmaceutical Industry

The system enables the extraction of medicinal compounds from plants and roots for use in pharmaceutical applications. The extraction process ensures the stability and effectiveness of active pharmaceutical compounds, providing high efficacy in medical treatments.

Conclusion

The advantages of extracting plants, algae, mushrooms, roots, vitamins, minerals, and resins using a centrifuge system combined with ultrasonics and heating are clear. These include fast and efficient extraction, preservation of active compound quality, reduction of oxidation, great flexibility in processing different ingredients, and high extract stability. This advanced method sets a new standard in the health, cosmetics, food, and pharmaceutical industries, providing an ideal solution for producing high-quality natural extracts in a short time.

.